When choosing a heated sampling system, product specifications only tell part of the story. Seeing the equipment assembled, connected and configured in real-world conditions often provides a much better understanding of how the system works.
In this demonstration, Graham Clark from Focal Point Technology takes a hands-on look at the Winkler Heated Sample Line System, showcasing how the modular quick-lock design makes installation, maintenance and system expansion both fast and straightforward.
Rather than simply explaining the products, Graham physically assembles the components to demonstrate just how easy they are to use.
Watch the Video
In this practical demonstration, Graham walks through the complete system, showing how each component fits together and highlighting the benefits for industrial gas sampling applications.
0:00 – Introduction to the Winkler Heated Sampling System
Graham begins by introducing the Winkler heated sample line range and explains how the modular quick-connect system allows users to quickly connect different accessories and even combine heated sample lines of different lengths.
One of the biggest advantages of this approach is flexibility. Instead of purchasing dedicated systems for every application, operators can reconfigure existing equipment to suit changing sampling requirements.
0:35 – Plug-and-Play Heated Filter
The first product Graham demonstrates is the Winkler Plug-and-Play Heated Filter.
Rather than discussing the product theoretically, Graham dismantles the filter housing and shows exactly how simple it is to install the filter element.
During the demonstration, he:
- Removes the filter carrier.
- Fits a ceramic filter element.
- Secures it between two Viton sealing gaskets.
- Reassembles the heated filter housing.
- Explains how the sample gas flows through the filter before entering the heated sample line.
The demonstration also highlights that different filter media can be used depending on the application, with ceramic elements being ideal for many high-temperature gas sampling systems.
This hands-on approach makes it easy to appreciate how quickly routine filter maintenance can be carried out.
2:20 – Quick-Lock Heated Sample Line Connections
Next, Graham demonstrates one of the most impressive features of the Winkler range — the Quick-Lock Connection System.
Instead of threaded fittings or complicated assemblies, the heated sample line pushes into the connector until it locks securely into place.
He shows that the connection provides:
- A secure gas-tight seal
- Fast installation
- Tool-free operation
- Quick removal using the integrated release button
Within seconds, the heated filter is connected to the heated sample line with a gas tight seal, demonstrating just how practical the plug-and-play design is for engineers carrying out installation or maintenance work. The quick connect and disconnect of lines and their accessories is perfect for those experimenting with sample line length and monitoring. Furthermore, it promotes growth in an intuitive manner.
2:40 – Simple Connection to the Gas Analyser
Moving to the analyser end of the system, Graham connects another plug-and-play accessory that converts the heated sample line directly to a standard 6 mm OD tube ready for analyser connection.
Again, the quick-lock fitting allows the accessory to be installed in just a few seconds, reducing installation time while maintaining a secure connection.
3:08 – Built-In Power Distribution
One of the more innovative aspects Graham highlights is the electrical design of the Winkler heated sample lines.
Looking closely at the cable assembly, he explains that:
- One cable powers the heating element within the sample line.
- Two additional power connections continue through the line to supply downstream accessories.
This clever design allows accessories such as heated filters and additional heated sample lines to receive power without requiring separate electrical installations.
4:00 – Extending Heated Sample Lines
Flexibility is another major benefit of the Winkler system.
To demonstrate this, Graham compares two heated sample lines:
- A 5 metre heated sample line
- A 10 metre heated sample line
He explains that either line can be used independently, depending on the installation.
However, because of the modular quick-lock system, they can also be connected together to create a 15 metre heated sample line, while still maintaining electrical power for downstream accessories.
This allows users to maximise the value of their equipment rather than purchasing multiple dedicated sampling systems.
A Modular System That Makes Sense
Towards the end of the demonstration, Graham summarises why the Winkler system is such an efficient solution.
By combining:
- Heated sample lines
- Plug-and-play heated filters
- Quick-lock gas-tight connections
- Integrated electrical pass-through
- Modular extension capability
users can configure one system for multiple applications while reducing installation time, maintenance effort and equipment costs. As Graham demonstrates throughout the video, changing configurations is straightforward and can be completed in minutes without specialist tools.
Why This Matters
Industrial gas sampling systems often need to adapt as plant layouts change or monitoring requirements evolve.
The Winkler modular system allows engineers to:
- Extend heated sample lines when required.
- Quickly replace heated filters.
- Connect accessories without specialist tools.
- Reduce downtime during maintenance.
- Protect sample integrity throughout the sampling process.
Rather than relying solely on product brochures, Graham’s hands-on demonstration shows exactly how the equipment works in practice, giving engineers confidence in both the simplicity and quality of the Winkler system.
Learn More About Winkler Heated Sampling Solutions
At Focal Point Technology, we supply and support the complete range of Winkler heated sample lines, heated filters, and gas sampling accessories. Whether you need a standard heated sampling system or a bespoke solution for emissions monitoring or process analysis, our experienced team can help you select the right equipment for your application.
Watch the video above to see Graham’s full demonstration and discover how the Winkler quick-lock system can simplify your next gas sampling installation.
Want to learn more? Get in touch!